Industrial safety distance warning is an intelligent safety monitoring system based on wireless communication technology and sensor network technology, which is used to predict and warn the safe distance in the designated area to prevent the danger of personnel and equipment during operation.

The system consists of a number of sensor nodes, which can be installed around equipment, vehicles or facilities, by collecting real-time physical parameters (such as distance, speed, Angle) and other information, to achieve the monitoring and analysis of the surrounding environment, and timely alarm when dangerous situations occur, so as to ensure the safety and efficiency of industrial production.

According to different application scenarios and needs, the industrial safety distance warning system can be subdivided and customized. For example, in the operation of excavators, the system can warn the driver of the safe distance between the vehicle and obstacles, and realize risk alerts through voice prompts or vibration alerts. In the process of steel smelting, the system can monitor the safe distance around the high-temperature molten liquid and issue the corresponding alarm in case of the risk of melt overflow, explosion or fire.

The application of industrial safety distance warning system can greatly reduce the risk of accidents of personnel and equipment in industrial production, improve production efficiency and work safety. At the same time, the application of the system is also an important part of digital transformation and intelligent manufacturing, which can promote the upgrading and transformation of industrial production.

Industrial safety distance warning system can be applied to different industrial scenarios, the following are some specific application scenarios:

· Heavy machinery: In construction sites or mines and other sites, heavy machinery is often needed for logistics transportation or construction operations. These machines often occupy a large area of operating space when operating, such as cranes, forklifts, etc., and if a collision occurs in their operation, it may cause a very serious accident. The industrial safety distance warning system can monitor the surrounding safety range of these mechanical equipment in real time, and when the robot or equipment enters the dangerous range, it will automatically issue an alarm and send it to the responsible staff for processing.

· Steel smelting: The high-temperature molten metal used in the steel smelting process or the fire risk factor is high, in order to prevent the occurrence of dangerous situations, it is necessary to assume protective measures. In the process of steel smelting, if there is a problem with the safety distance, it is necessary to intervene and maintain as soon as possible to avoid further aggravating the risk.

· Automobile manufacturing: In the automobile manufacturing industry, it is necessary to use a variety of robots for welding, spraying and other operations. These robots automatically collect environmental data around the equipment through the sensor network during operation, and obtain safety planning through data analysis. If the distance is beyond the preset safe range, the system will immediately issue an alarm and display the specific information of the alarm to remind the operator to intervene in time.

In short, industrial safety distance warning system has a wide range of applications in various fields of industrial production, it can help safety management and risk monitoring, and can reduce the risk of accidents.

Lidar is a high-precision 3D sensing device, which can obtain the accurate distance, Angle and speed of the target object in the level of microseconds, so it plays an important role in the industrial safety distance warning system.

The application of LiDAR in industrial safety distance warning system mainly has the following aspects:

· Real-time monitoring of equipment and personnel: LiDAR can monitor whether equipment and personnel are within a safe distance in real time in industrial manufacturing through equipment data acquisition and early warning mode. For example, in the factory floor, the automated handling equipment obtains real-time monitoring data with the help of lidar, which can monitor the surrounding environment at any time and warn whether the driver is driving within the safe range.

· Safety inspection: LiDAR can set up safety inspection points on the production line and cooperate with the robot arm or production line equipment to conduct real-time inspection and analysis of the equipment to prevent equipment failures and safety risks.

· Early warning automatic driving: Lidar can assist in industrial automatic driving applications, control the navigation position and turning radius of automatic driving vehicles or robotic arms and other equipment, obtain real-time environmental data, automatic warning of deceleration and braking and other conditions, and protect equipment operators.

· Production optimization: Environmental data obtained by LiDAR can be prevented and analyzed during production to detect equipment failures, process problems or process optimization points, thereby improving overall production efficiency and safety.

Lidar is a kind of high-precision equipment that can obtain multi-dimensional information in real time, which can help the safety distance early warning system in industrial production scenarios to realize automation, high efficiency and security.

SenkyLaser Recommended model:

Technical advantages of SK-Pro series laser ranging sensors for this application:

1. High precision: The precision of SK-Pro series laser ranging sensor is up to 1mm, and the resolution is 0.1mm, which can accurately measure the distance from the target object to the sensor, providing a guarantee for the reliability and accuracy of the industrial safety distance warning system.

2. Anti-outdoor strong light: the laser ranging sensor can maintain high precision measurement under outdoor strong light, and can measure up to 100m distance, providing a wider range of application scenarios for industrial safety distance warning system.

3. Rapid measurement: The laser ranging sensor can be measured at a speed of up to 30Hz, real-time monitoring of the position and speed of the object, timely warning of dangerous situations, so as to ensure the safety of industrial production.

4. High stability: The laser ranging sensor has high stability and low alarm rate during use, which reduces the misjudgment and missing alarm of industrial safety distance warning.

5. Industrial protection: The use of industrial IP65 protection can work stably in harsh industrial environments, while providing more stable and accurate data to ensure the continuity and safety of industrial production.

6. Wide range of output interfaces: with a variety of data output interfaces (RS485, CAN, IO, 4~20mA, RS422, Ethernet, etc.), it can easily interact and integrate data with third-party equipment, which is conducive to the realization and optimization of industrial safety distance warning system.

7. Wide range of application: the laser ranging sensor is widely used in track deformation measurement, port, high-precision measurement under harsh working conditions and other fields, which can meet the safety distance warning needs of different industrial fields.

8. The price advantage is obvious: the laser ranging sensor has a significant advantage in price, compared with other brands of laser ranging sensors, the price is more reasonable, while the performance and quality are also guaranteed.

9. Application of processing monitoring and intelligent manufacturing: The high precision and fast performance of SK-Pro series laser ranging sensors make them widely used in intelligent industrial production, automated production lines, processing monitoring and other fields, providing a guarantee for industrial production to improve efficiency and safety.

In summary, SK-Pro series laser ranging sensor has obvious advantages in the application of industrial safety distance warning system, with outdoor strong light resistance, high precision, rapid measurement, high stability, industrial protection, rich output interface, wide range of application, obvious price advantage and so on. These features enable SK-Pro series laser ranging sensors to provide reliable and efficient data support for safe distance monitoring and early warning in industrial production.